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Biomass Agricultural Shredder Factory

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  • Biomass Agricultural Shredder
Tyre Shredder

Biomass Agricultural Shredder

Optimized for agricultural waste (acai berries, straw, corn cobs, etc), this machine crushes fibrous materials into 10-30mm particles using dual-shaft shearing. Equipped with moisture-tolerant rollers and adjustable screens, it processes 2-5 tons/hour of dry biomass. Heavy-duty gearbox and hydraulic feeding ensure reliability for biofuel/compost production. CE-certified with optional cyclone dust collectors.

Get the Price Quotation
  • Equipment Introduction
  • Process Description
  • Equipment Features
  • Flowchart
  • Equipment Parameters
  • Manufacturing Process
  • After-sales Support
  • Cooperation Mode
  • Equipment FAQ
Equipment Introduction

This industrial-grade biomass crusher adopts the principle of double-axis shearing crushing, which can quickly crush wet/dry biomass raw materials into uniform particles of 10-30mm, providing ideal pre-treatment conditions for subsequent biomass pellet fuel, compost fermentation, biochar preparation, and other processes.

Double-axis shearing crushing system
The low-speed and high-torque double-axis linkage structure is used to achieve high-strength shearing and tearing, which is particularly suitable for processing agricultural and forestry biomass raw materials with high fiber content, easy entanglement, and easy moisture absorption, with high crushing efficiency, and stable output.

Wet-resistant heavy-duty roller group
Equipped with corrosion-resistant, wear-resistant, and anti-humidification rollers, it can stably cope with high-humidity or undried materials, avoid jamming or blockage, and ensure continuous feeding.

Adjustable screen structure
Users can flexibly replace the screen according to different uses to achieve precise control of the particle size of 10-30mm to meet different particle size requirements, such as fuel and fermentation.

High-torque industrial-grade gearbox
The high-strength gearbox structure ensures that the equipment maintains stable power, low vibration, and longer service life even under long-term continuous high-load operation.

Hydraulic forced feeding system
Equipped with a hydraulic propulsion system, it can automatically adjust the material pressing strength to ensure that the material enters the crushing chamber continuously and evenly, improving the overall crushing efficiency.

Applicable to complex agricultural raw materials such as dry-wet mixing, high fiber, and high viscosity, shear crushing + hydraulic feeding + variable frequency speed regulation system, low comprehensive energy consumption, equipment structure shock absorption and noise reduction, controllable dust emission, meeting EU environmental protection standards

Process Parameters
Product Model TS-1 TS-2 TS-4
Capacity 1 ton/hour 2 ton/hour 4 ton/hour
Containers  2*40’HQ
Gross Weight(Ton) 51.2
Working Power(KW) 361.5
Dimension(mm) 6400*2700*2400
Process Description
  • 1. Tire Dismantling​​

    • Equipment: 380-Type Dismantling Machine​​

    • Input: Whole waste tires (900-1200mm diameter)

    • Output: Halved tires for downstream processing

  • 2. Block Preparation​​

    • Equipment: 600-Type Cutting Unit​​

    • Action: Securely cuts halved tires into 50×50mm rubber blocks​​

    • Advantages:

    → Enhances steel wire separation safety

    → Boosts production efficiency

  • 3. Granulation Process​​

    • Equipment: 810 Bearing-Type Low-Temperature Rubber Breaker​​

    • Mechanism:

    Twin counter-rotating hollow rollers

    Adjustable roller gap controls particle size

    Forced feeding system

    • Particle Output: 16-40 mesh rubber powder(0.4-1.18mm)

Equipment Features
  • Long Service life

    (Use rollers squeeze instead of blade which extend service life)

  • Large Loading Capacity

  • High Efficiency

  • Low Noise

  • Small Size

  • Light Weight

  • Simple and Convenient

  • Installation and Maintenance

Flowchart

Equipment Parameters
Type 380 Tire Cutting Machine Unit
Item   Content
Size(Length*width*Height)   300mm*1000mm*1800mm
Rotation Speed   22 Rpm
Motor Power   7.5KW
Capacity   4(tons/h)
Operating Voltage   380V
Weight   1600Kg

Type 600 Tire Cutting Machine Unit
Item  Content
Size(Length*width*Height)  2100mm*1800mm*2400mm
Rotation Speed  450 Rpm
Motor Power  39KW
Capacity  4(tons/h)
Operating Voltage  380V
Weight  4600Kg

Heavy-duty 810 Bearing-type Low-temperature Rubber Breaker
Item Content
Helical Roller: Diameter Length 810mm*1200mm
Spur Roller: Diameter Length 710mm*1200mm
Helical Roller Speed 27.2m/min
Helical Roller Linear Speed 69.08r/min
Spur Roller Speed 26.4 m/min
Spur Roller Linear Speed 54.77 r/min
Roller Linear Speed Ratio 1.26:1
Reduction Gearbox Speed Ratio 27.2:1
Output 20 Mesh Rubber Powder 4(tons/h)
Motor Y2-400m2-8-280kW or 315KW
Size(Length*width*Height) 6400mmx2700mmx2400mm
Rubber Baffle Method Steel Plate Roller Side Stopper
Manufacturing Process
  • Determine the customized requirements

  • Latest blanking

  • Folding

  • Workpiece pairing

  • Welding

  • Assembly

  • Commissioning

  • Surface treatment

  • Quality inspection

  • Shipping

After-sales Support
SERVICE GUARANTEE
Service Dedicated, Sincerity Oriented
  • Pre-sales Guidance
    Understand customer needs in detail, analyze planning and provide product configuration solutions for customers to choose.
  • Sales Consultation
    Invite customers to visit the production site or factory area and introduce the entire production process; provide customers with comprehensive consulting, planning, implementation and other series of services.
  • After-sales service
    1.Dual services of exclusive delivery manager and after-sales engineer;
    2.On-site installation, commissioning and production, engineers will escort you throughout the process;
    3.Provide professional training and related technical consultation;
    4.The after-sales department has a 24-hour emergency response service system;
    5.Maintain customers regularly, maintain efficient communication, and solve problems for customers in a timely manner;
    6.Provide customers with consumable parts at cost prices for life.
Jinpeng Industrial Co., Ltd. (Pyrojin)
Cooperation Mode
Collaboration Mode 1

Cooperation model, equity share, and investment methods can be negotiated as needed.

Direct Equipment Sales
Equity Participation and joint Production
Contract Manufacturing / Contract Operation 2

Applicable to the situation where sufficient trust cannot be established in the early stage of cooperation; Cooperation term: Fixed term. Note: We directly participate in production to mitigate the risk of equipment failures during operation, the equipment's operational cycle and efficiency.

Client's Job
Market Analysis 3

Conducts a feasibility analysis for the local market.

Land & Factory 4

Provide necessary blueprints and solutions for factory construction as needed.

Licenses and Other Documents 6

Provide all legal licenses and documents for local legal operation.

Raw Material Procurement & Product Seling 8

We can provide certain upstream and downstream raw materials and sales channels to establish an internal product distribution network.

Daily Producing & Maintenance
Our Job
Technical instructions & product introduction
Profit analysis & Successful cases 5

Provide calculation and analysis based on the client’s local market. The client is responsible for providing relevant data. The client may also visit the offline factory for inspection.

Provide supporting documents and data
Equipment manufacture, installation, and operation 9

The client provides installation tools, while we provide engineering guidance for installation and a complete set of onsite installation services.

After-sales service, commissioning and personnel training 10

1 year warranty + 3 to 5 years of maintenance service, with maintenance provided by local service providers.

Contract Signing 7

Payment terms are negotiable, with flexible payment cycles for the balance. For example, 90% upfront, 10% balance, or 80% upfront, 20% balance.

Deep Cooperation 11

The cooperation model and details will be discussed separately based on the region.

Service and Maintenance Provides
Agents 12

We ensure full supply, and we reserve the final right of interpretation. Commission and maintenance fees are negotiable.

Provide maintenance services for third parties
Customer Acquisition and After Sales
Frequently Asked Questions
  • What is the delivery time?

    Within 60 days after receiving the deposit.

  • What is the payment method?

    The main payment method is T/T. For other payment methods, please contact us.

  • Are you a factory or a trading company?

    We have our own factory.

  • Where is your factory located?

    In Shangqiu City, Henan Province.

  • Do you provide customization services?

    We provide customization services. For specific details, please contact us.

  • Do you support OEM and ODM?

    We support OEM and ODM.

  • Do you support providing samples?

    We do not support sample customization service for now.

  • What are the professions of the people?

    Workers do not need professional skills. We will offer working instruction manual, and our engineers will also provide on-site guidance for several months to help you with the commission and personnel training.

  • How long does it take to ship, and do you provide help with assembly?

     Usually, it takes in 60 days for manufacturing and the delivery depends on the port of arrival. Our port of departure is Lianyungang Port by default and customers can also designate the departure port.

  • What is the warranty period and the after-sales support you provide?

    Our warranty period is about 1 year which is also negotiable. We will provide the replacement parts, maintenance support, and instructions for use for workers. We have engineers for on-site installation support. Our engineer can arrive at your factory at any time after installation. It does not have a limitation of time.

  • What information do I need to provide to get an accurate quotation?

    Key information such as raw materials, daily processing capacity, project location, etc.

  • If I don't go to your company, how can I get the product progress?

    For each project, we will assign an exclusive project team, and there will be a dedicated person in charge to inform the project progress on time.

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Jinpeng Industrial Co., Ltd. (Pyrojin)
2008

Company was founded

ABOUT US
Jinpeng Industrial Co., Ltd. (Pyrojin)
Better Tech Makes Cleaner Products
Jinpeng Industrial Co., Ltd. (Pyrojin): Innovating Global Waste-to-Energy Solutions. Specializing in R&D and manufacturing of waste resource utilization equipment. As Biomass Agricultural Shredder Manufacturers and Biomass Agricultural Shredder Factory in China, our solutions empower industries worldwide to achieve circular economy goals with ISO 9001: 2015, ISO 14001: 2015, and CE-certified technologies.
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