Recovered carbon black processing equipment features an advanced design and has a production capacity of 1 ton per hour. It can adjust the particle size of the finished product (40 - 2000 mesh). It converts raw materials into high-quality carbon black for rubber, plastics, and dyes, ensuring efficient recycling.
Recovered Carbon Black (rCB) Processing Equipment transforms crude carbon black into high-quality rCB powder with controlled particle size, increased purity, and improved dispersion characteristics—making it suitable for use in a wide range of industrial applications.
Equipped with ultrafine mills or jet mills to reduce particle size to 10–100 microns, improving surface area and reinforcing properties for applications in rubber and plastics.
Removes steel wire residues and ferrous contaminants, ensuring product purity and protecting downstream equipment.
Converts fine rCB powder into dust-free, flowable pellets, enhancing handling and transportation efficiency.
Functional additives or chemical treatment systems to modify surface chemistry for enhanced performance in tire rubber, inks, coatings, and plastics.
Integrated with bag filters or cyclone separators to minimize airborne particulates and ensure environmentally friendly and safe operation.
Recovered Carbon Black processing equipment is the final and essential step in realizing the full value of tyre pyrolysis. With it, your facility can maximize resource utilization, reduce waste, and meet the rising demand for sustainable and cost-effective black fillers.
| Product Model | RCB-1 | |
| Capacity | 1 ton/hour | |
| Containers | 7*40’HQ | |
| Gross Weight(Ton) | 12 | |
| Working Power(KW) | 195 | |
| Dimension(mm) | Depending on the specific situation | |
1. Steel Wire Separation
Pyrolysis residue enters a cyclone separator, isolating pure carbon black powder (to storage bin) while discharging steel wires/debris from the material bin.
2. Grinding
Carbon black is fed into a grinding chamber, where high-speed cutter shear refines particles into diamond-shaped granules(enhancing rubber strength). Airflow carries powder to a cyclone collector for particle classification.
3. Modification
Add 1-5wt% modifiers during grinding to customize properties (e.g., wear resistance, tensile strength) for high-end rubber applications. Modified powder stored in silos.
4. Granulation
Powder mixed with water at a 4:6 to 6:4 ratio in a granulator, forming 0.5–2mm pellets to reduce dust pollution.
5. Drying
Pellets dried in a rotary dryer at≥140°C exit temperature, achieving<2wt% moisture for industrial standards.
6. Packaging
Automated system packs dried pellets into 20–25kg bags or 750–1000kg bulk bags for storage/sale.
Compact & Hygienic Design
Low-profile build, seamless interior for quick cleaning/variety changeover.
Anti-Blockage Crushing
Unique structure prevents adhesion, ensures smooth discharge.
Adjustable Granularity
40-2000 mesh range customization (real-time adjustment).
Fully Automated Control
PLC + touchscreen with alarms; monitors current/voltage/temperature/pressure.
|
Raw Material |
Pyrolysis Carbon Black, 40 mesh |
|
Product Granularity |
D90=325 mesh |
|
Hourly Output |
1000kg/h |
|
Operating Power Supply |
380V, 50Hz, three phase+ground |
|
Dust Emission of Exhaust Gas |
Less than 30mg/m² |
|
Floor Space |
1200 m² |
|
Note |
Product granularity and output indicators are closely related to the properties of the raw materials, such as density, hardness, moisture content, grindability, flowability, etc. It is recommended to determine the final product granularity and output through experiments. |
Determine the customized requirements
Latest blanking
Folding
Workpiece pairing
Welding
Assembly
Commissioning
Surface treatment
Quality inspection
Shipping
Cooperation model, equity share, and investment methods can be negotiated as needed.
Applicable to the situation where sufficient trust cannot be established in the early stage of cooperation; Cooperation term: Fixed term. Note: We directly participate in production to mitigate the risk of equipment failures during operation, the equipment's operational cycle and efficiency.
Conducts a feasibility analysis for the local market.
Provide necessary blueprints and solutions for factory construction as needed.
Provide all legal licenses and documents for local legal operation.
We can provide certain upstream and downstream raw materials and sales channels to establish an internal product distribution network.
Provide calculation and analysis based on the client’s local market. The client is responsible for providing relevant data. The client may also visit the offline factory for inspection.
The client provides installation tools, while we provide engineering guidance for installation and a complete set of onsite installation services.
1 year warranty + 3 to 5 years of maintenance service, with maintenance provided by local service providers.
Payment terms are negotiable, with flexible payment cycles for the balance. For example, 90% upfront, 10% balance, or 80% upfront, 20% balance.
The cooperation model and details will be discussed separately based on the region.
We ensure full supply, and we reserve the final right of interpretation. Commission and maintenance fees are negotiable.
Within 60 days after receiving the deposit.
The main payment method is T/T. For other payment methods, please contact us.
We have our own factory.
In Shangqiu City, Henan Province.
We provide customization services. For specific details, please contact us.
We support OEM and ODM.
We do not support sample customization service for now.
Workers do not need professional skills. We will offer working instruction manual, and our engineers will also provide on-site guidance for several months to help you with the commission and personnel training.
Usually it takes in 60 days for manufacturing and the delivery depends on the port of arrival. Our port of departure is Lianyungang Port by default and customers can also designate the departure port.
Our warranty period is about 1 year which is also negotiable. We will provide the replacement parts, maintenance support, and instructions for use for workers. We have engineers for on-site installation support. Our engineer can arrive at our factory at any time after installation. It does not have a limitation of time.
Crude carbon black is primarily used as fuel and has a high heat value. Recovered carbon black is used in industries such as rubber, plastic, painting, paving, and others.
Key information such as raw materials, daily processing capacity, project location, etc.
For each project, we will assign an exclusive project team, and there will be a dedicated person in charge to inform the project progress on time.
Company was founded
Let's Pyrolysis!
+44 7529 150720 
[email protected] 
300 meters east of the South Railway Station in Shangqiu City, Henan Province 
OEM/ODM Automatic Carbon Black Granulation Machine Factory
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