Processes whole/scrap tires into fuel oil (40-45% yield) with magnetic steel wire recovery. Features micro-negative pressure chamber and indirect heating for zero emissions. Suitable for 8-15T/D operations. High quality steel reactor guarantees 10,000+ heating cycles.
The equipment is designed for the resource utilization of waste tires. It adopts intermittent pyrolysis process to perform high-temperature cracking of whole or shredded tires in an oxygen-free or oxygen-deficient environment, and finally obtains high-value-added products such as fuel oil, carbon black, and steel wire. The system operates stably and meets environmental standards. It is an ideal solution for small and medium-sized waste tire recycling and refining.
Fuel oil is widely used in industrial boilers, heavy equipment, generators, and other fields, and can also be further refined into diesel.
The equipment is equipped with a magnetic separation device to automatically recover the steel wire precipitated during the pyrolysis process (accounting for about 15% of the tire weight);
Realize metal recycling and increase additional benefits for users.
The core pyrolysis reactor operates in a slightly negative-pressure closed state to effectively prevent gas leakage.
The whole process is indirectly heated to avoid open flames from contacting raw materials, which is safer and more environmentally friendly, without smoke and dust, and truly achieves zero pollution emissions.
The main reactor is welded and manufactured with thick-walled high-quality boiler steel and subjected to high-temperature annealing treatment, supporting 10,000+ heating cycles, greatly extending the service life.
| Product Model | PB-10 | PB-12 | PB-15 |
| Capacity | 10 ton/day | 12 ton/day | 15 ton/day |
| Containers | 1*FR+2*40’HQ | ||
| Gross Weight(Ton) | 50 | 55 | 60 |
| Working Power(KW) | 30-40 | ||
| Dimension(mm) | Φ2500*7500*18(Furnace) | Φ2500*8800*18(Furnace) | Φ2800*8800*18(Furnace) |
01
Solid raw materials directly enter low-temperature, slight negative-pressure pyrolysis processor.
02
Indirect heating in inert, anaerobic environment prevents contact with flame/gases.
03
Segmented temperature control vaporizes liquid phase; condensate yields oil & non-condensable gas.
04
Non-condensable gas routed via water seal safety device to processor bottom for combustion.
05
Flue gas enters spray tower for acid-base neutralization with alkaline lye (desulfurization).
06
Neutralized gas passes adsorption tower to remove residual lye; clean gas discharged.
07
Solid residue: Carbon black for activated carbon; steel wire recycled as raw material.
08
Fully closed-loop system achieves zero waste discharge and resource utilization.
Low Investment Cost
Minimal factory space requirement, fast ROI, high operational efficiency.
Quiet & Energy-Efficient
External gear ring drive ensures smooth operation; patented insulation shell reduces heat loss.
Indirect Heating
Flame never contacts furnace body, enabling uniform heating, precise temperature control, and extended lifespan..
Gas Recycling Energy Saving
Purified combustible gas is reused for combustion, saving fuel with zero pollution.
Closed Eco-Friendly Process
Horizontal rotary design operates fully sealed, eliminating waste emissions.
Slight Negative Pressure Safety
Automatic submerged arc welding + ultrasonic NDT with dual safety mechanisms.
Multi-Furnace Tandem Operation
Linked units minimize heat loss, exceeding national energy-saving standards.
Patented Oil-Gas Fractionation Tower
Separates fuel oil into three density grades for precise quality needs.
Dual-Patent Flue Gas Purification
Neutralizes acids and removes dust under slight negative pressure for stringent compliance.
High-Temperature Sealed Slag Discharge
Enclosed automatic carbon black discharge prevents pollution and boosts efficiency.
|
Parameter |
Continuous Equipment |
Batch Equipment |
|
Production Scale |
≥10,000 t/year (Large-scale) |
≥3,000 t/year (Small-scale) |
|
Operation Mode |
24/7 operation |
Single furnace/day |
|
Automation Level |
High (1-2 operators) |
Moderate manpower required |
|
Policy Compliance |
Easier environmental approval |
Limited incentives |
|
Feedstock Requirement |
Rubber powder (Pre-crushed tires) |
Whole tires accepted |
| Item | Project |
| Equipment Model | PB |
| Equipment Size | φ2500*7500;φ2500*8800;φ2800*8800 |
| Suitable Raw Materials | Waste tires/Waste plastics/Waste rubber, etc. |
| Working Type | Batch Type |
| Structure Type | Horizontal Rotation |
| 24-hour processing capacity | 8-10(ton);10-12 (ton);12-15 (ton) |
| Working Pressure | Normal Pressure |
| Main Reactor Rotating Speed | 0.4(rpm) |
| Equipped Power(KW) | 30-50 |
| Cooling Method | Circulating Water cooling |
| Oil Yield | 40%-45% |
| Transmission Method | External Gear Transmission |
| Heating Method | Direct heat/Hot air |
| Installation | No foundation/with foundation |
| Noise | ≤85 |
| Gross Weight | 53;55;60 |
| Installation Size | 35m*20m |
| Manpower Shift | 4-6 |
Determine the customized requirements
Latest blanking
Folding
Workpiece pairing
Welding
Assembly
Commissioning
Surface treatment
Quality inspection
Shipping
Cooperation model, equity share, and investment methods can be negotiated as needed.
Applicable to the situation where sufficient trust cannot be established in the early stage of cooperation; Cooperation term: Fixed term. Note: We directly participate in production to mitigate the risk of equipment failures during operation, the equipment's operational cycle and efficiency.
Conducts a feasibility analysis for the local market.
Provide necessary blueprints and solutions for factory construction as needed.
Provide all legal licenses and documents for local legal operation.
We can provide certain upstream and downstream raw materials and sales channels to establish an internal product distribution network.
Provide calculation and analysis based on the client’s local market. The client is responsible for providing relevant data. The client may also visit the offline factory for inspection.
The client provides installation tools, while we provide engineering guidance for installation and a complete set of onsite installation services.
1 year warranty + 3 to 5 years of maintenance service, with maintenance provided by local service providers.
Payment terms are negotiable, with flexible payment cycles for the balance. For example, 90% upfront, 10% balance, or 80% upfront, 20% balance.
The cooperation model and details will be discussed separately based on the region.
We ensure full supply, and we reserve the final right of interpretation. Commission and maintenance fees are negotiable.
Within 60 days after receiving the deposit.
The main payment method is T/T. For other payment methods, please contact us.
We have our own factory.
In Shangqiu City, Henan Province.
We provide customization services. For specific details, please contact us.
We support OEM and ODM.
We do not support sample customization service for now.
Workers do not need professional skills. We will offer working instruction manual, and our engineers will also provide on-site guidance for several months to help you with the commission and personnel training.
Our pyrolysis plant can process HDPE, LDPE, PVC, ABS plastic, and other kinds of plastic.
Continuous Equipment: Requires less frequent but more specialized maintenance due to the complex automation.
Batch Equipment: Requires regular maintenance between cycles, but the equipment is simpler and easier to repair.
The capacity can be customized according to customer's requirements. Normally, a single line can do from 50kg to 50 tons. The oil yield and other products depend on the type of material processed. Please contact customer service for more details.
Usually, it takes in 60 days for manufacturing and the delivery depends on the port of arrival. Our port of departure is Lianyungang Port by default and customers can also designate the departure port.
Our warranty period is about 1 year which is also negotiable. We will provide the replacement parts, maintenance support, and instructions for use for workers. We have engineers for on-site installation support. Our engineer can arrive at your factory at any time after installation. It does not have a limitation of time.
Continuous Plant: Operates 24/7 with no downtime, making it suitable for large-scale operations. Automation is high, and labor requirements are minimal. Generally use rubber powder for a continuous feed process.
Batch Plant: Operates in cycles, requiring more manual intervention and downtime between batches. It is more suited for small to medium-scale operations. Typically feed entire tires into the system for pyrolysis.
Key information such as raw materials, daily processing capacity, project location, etc.
For each project, we will assign an exclusive project team, and there will be a dedicated person in charge to inform the project progress on time.
Company was founded
Let's Pyrolysis!
+44 7529 150720 
[email protected] 
300 meters east of the South Railway Station in Shangqiu City, Henan Province 
OEM/ODM Waste Tyre Batch Pyrolysis Plant Manufacturers
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